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Track Switcher

Requirements:

System that enables a cart to selectively traverse straight or right based on controlled path selection.

Responsibilities:

End to End Mechanical development: Requirements Document, Project Scheduling, Mech. Design, Controls Planning, Assembly and Testing

Results:

  • Smaller footprint than a 4-way junction, enabling installation in tighter spaces
  • Utilizes stepper motors with lead screws and flag sensors for accurate endpoint confirmation
  • Engineered to support up to 100 lbs
  • Planned mechanical linkage to synchronize track movement, preventing simultaneous actuation errors
  • Turn geometry informed by insights from torture track testing for improved reliability