Abhishek Shah

ABHISHEK SHAH

Mechatronics & Product Design Engineer

Experience building reliable electromechanical systems through Design, Controls and Validation. Have a deep understanding of wide variety of prototyping and low/high volume production methodologies.

Electromechanical System DesignMotion & ActuationSensors & Feedback LoopsControl SystemsEmbedded–Mechanical IntegrationDFM / DFA & ValidationProduct DesignProject Management

ABOUT ME

With over a decade of experience designing electromechanical systems for robotics, automation, and high volume consumer and industrial products. I specialize in turning complex requirements into manufacturing ready designs by integrating mechanical systems, sensors, actuators, and control logic with a strong focus on reliability, cost, and scalability. My experience spans concept development, detailed design, prototyping, validation, and production support. I’m highly proficient in Creo, NX, CATIA, SolidWorks, and Onshape. Enjoy working with power tools, rapid prototyping and 3D printing to iterate quickly and de-risk designs early. My work has resulted in two granted patents. I work closely with program and product stakeholders, engineering teams and suppliers to align requirements, costs and timelines. I’m experienced in navigating tradeoffs and influencing design decisions to deliver systems that meet performance, cost, and business objectives. Outside of work, I spend time on hands on Arduino/ESP32 based home automation and woodworking. I also love volleyball and PC gaming, which complement my technical interests, teamwork and leadership skills.

PROJECTS

COSMETIC MIRROR WITH 4 D.O.F.

COSMETIC MIRROR WITH 4 D.O.F.

An intuitive height-adjustable beauty mirror with dual magnification, lighting, and ergonomic design for effortless routines.

Injection Mold, Die Cast, Cam and Lever, Belt and Pulley, Aluminum Extrusion, Ball & Socket Joint, Springs, Lighting Design

CO2 & H2S GAS DETECTOR

CO2 & H2S GAS DETECTOR

A personal dual gas detector for hazardous environments

Gas Detector, Hazardous Environment, Safety Device

UNDERGROUND FOOD DELIVERY

UNDERGROUND FOOD DELIVERY

A drive-thru system for an underground restaurant, designed to deliver orders from the kitchen to a temperature-controlled cache outside.

Robotics, Automation, Industrial Equipment, NEMA4X

Baseball 4 Way Junction

Baseball 4 Way Junction

A baseball-style turntable for the AUTTR system

AUTTR, 4 Way Junction, Baseball Turntable, XYZ, Stepper Motor, Custom Gearbox

Pull Test Rail Bracket

Pull Test Rail Bracket

Pull test rail bracket for a cart

Mechanical Engineering, Product Design, Prototyping

Tissue Injector & Storage

Tissue Injector & Storage

A graft tissue injector and storage system designed for medical applications.

Graft Tissue Injector, Medical Device, Storage System

ICON Wire Chain Spool

ICON Wire Chain Spool

Simplify 800 lbs of cable chain spooling and transportation.

Chain Spool, Cable Management, Transportation

Torture Track

Torture Track

A test track for testing the durability of products

Mechanical Engineering, Product Design, Prototyping

Track Switcher

Track Switcher

A test track for testing the durability of products

Mechanical Engineering, Product Design, Prototyping

Android-Car BackupCam

Android-Car BackupCam

Make any car backup camera work with an Android device with virtually no lag.

Prototyping, Injection Mold, Electromechanical, App Development

Laser Fat Removal Belt

Laser Fat Removal Belt

Cost reduction of a laser fat removal belt

cost-reduction, product-design, mechanical-design

SKILLS

Electromechanical System Design

Design of integrated mechanical, electrical, and control systems for high-volume, manufacturing-ready products.

CAD & Mechanical Design

Advanced proficiency in Creo, NX, CATIA, SolidWorks, and Onshape for robust part design, assemblies, and production documentation.

Product Development & Prototyping

End-to-end product development from concept through prototyping, validation, and production support using hands-on fabrication and rapid iteration.

Cross-Functional & Vendor Collaboration

Proven experience working with program managers, product managers, electrical and firmware teams, leadership, and third-party vendors to negotiate requirements and deliver scalable systems.